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phone_icon +49 40 401 161-0 telephone_icon +49 40 401 161-079 mail_icon info@battery-kutter.de

Our business hours:

Monday–Thursday, 8 am – 5 pm
Friday, 8 am – 2 pm

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Welding process during the manufacture of a battery pack

Custom battery packs

We are one of the market leaders in the battery pack development sector.

Market leader in the battery pack development sector

We are proud to say that together with our sister company Wamtechnik in Warsaw, which was founded over 30 years ago, we are now one of the market leaders in the battery pack manufacturing sector on the Polish market. Our sister company Wamtechnik is an AQAP 2110 and EN ISO 9001 certified company and is one of the top 5 European battery pack manufacturers. Wamtechnik is one of the most modern and technically best companies in Europe with various awards.

Various stages of battery pack assembly

Battery pack assembly

We have been developing customised battery packs for more than 30 years. Our focus is not only on selecting the right cell for your application, but also on customising modern monitoring and safety electronics with the right charging technology.

Key facts about our innovative research and development

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400 employees

Together with our sister company Wamtechnik in Poland, we offer you international expertise.
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60 engineers

The large number of skilled workers at our sister company Wamtechnik ensures a high level of expertise.
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Quality assurance

We carry out extensive testing and validation.
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Own testing and certification laboratory

UN certifications are carried out in-house.
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Research network

Large network of research partners ensures knowledge exchange
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Great variety

500 different cell types on 11,660 m² of production and storage space

Service overview

From the electronics to the sophisticated design, we develop customised Li-ion and nickel metal hydride battery packs for a wide range of markets and requirements. Our development department employs a team of highly qualified engineers. In addition to the battery cell experts, we also employ

  • Design engineers
  • Hardware and software developers
  • Test engineers and prototype technicians
  • Specialists in welding technology
  • Specialists in thermal management, charging technology and many other innovative topics
Battery management system on a white background
Battery management systems

The further development of the classic protective circuit can be found in our BMS. In addition to the standard functions of the protection circuit, we provide you with a lot more data. For example, the state of charge, temperature, number of charging cycles and much more can be read out via an SM, I²C or CAN bus.

We set up the BMS individually for your application.

 
Battery pack on white background
System solutions

Many years of experience in the field of charging technology, motors and control systems enable us to contribute our expertise to the entire development of your battery pack. From electronics to design, we create a complete system that we bring to series production readiness together with you.

Chargers on a white background
Charging technology

High-quality chargers that are correctly matched to your application are the basis for optimum utilisation of capacity and a long battery service life. In cooperation with professional manufacturers, we also offer to develop customized types for you, depending on the project.

Project phases

We provide you with customized solutions and are at your side every step of the way during the project. Quality and close co-operation with our customers are very important to us. We keep you informed of all relevant events. You can find more information on the individual project phases here.
Learn more
 

Welding of cells during the manufacture of a battery pack

Optimized time-to-market

Short development times: prompt transformation of innovative ideas into market-ready solutions:

  • Development of state-of-the-art battery packs and rapid certification
  • Programming of battery management systems
  • More than 2,000 tried and tested, ready-to-use modules
  • We cover: mechanics, electronics, software & injection moulding
  • Fast development process Time-to-Market

Automated processes

The automation processes in the production of lithium-ion battery packs offer greater productivity, higher process reliability and cost optimisation. The cells for the batteries are pre-tested on the production line. The welding and automatic potting steps run automatically thanks to the use of the welding robot at Wamtechnik. The potting system ensures increased productivity.

In addition to the intermediate quality tests, Wamtechnik has high-quality end-of-line testers to provide final quality assurance.
The degree of automation depends on the size of the project in question.

Quality management and processes

With consistent quality management, we fulfil even the most difficult requirements of our customers. One of the cornerstones of our quality strategy is the avoidance of errors right from the first stages of production by ensuring process control. We also check incoming components and carry out final inspections of all products. 

Man in suit pointing to an ISO certification symbol among other symbols

Our certificates and licences show that we have a functioning quality management system.

Compliance with the ISO 9001:2015 and AQAP 2110:2016 standards ensures the efficient functioning of the quality management system and guarantees that all processes are monitored in terms of their effectiveness and efficiency.

Requirement sheet for your battery pack development

To get a quick idea of what kind of battery pack solution you need from us, it would be helpful for us if you could fill out the following request form. You can also send it to us by e-mail: project@battery-kutter.de

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Battery pack flyer

PDF | 10,99 MB

Solutions for all application areas:

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Energy storage systems
 
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Intralogistics
 
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Light electric vehicles
 
mobile surveillance camera in blue
Mobile video monitoring
 
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Emergency power and UPS systems
 
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Emergency and safety lighting
 
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We would be happy to advise you personally!

Consultancy is the core of our business and our well-trained technicians and engineers are the backbone of our company! We look forward to working with you to find a customised solution!

 

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